WebGauge Fusion
Fused cross-web metrology for films and electrodes
Synchronizes thickness, width, surface and thermal data on continuous materials to trace process variation and defect position by lot.
Learn moreBATTERY & FILM
Battery & Film
Connect continuous-material metrology, surface inspection, process feedback and material flow in one lot-level architecture.
FACTORY PAINS
Priority factory bottlenecks
Start from recurring losses and ownership gaps, not technology labels.
- 01
Tracking cross-web thickness and surface variation together
- 02
Weak linkage between rare defects and process causes
- 03
Disconnected line speed, lot coordinates and inspection data
- 04
Separate operation of material transport and production equipment
REFERENCE ARCHITECTURE
Application architecture
The focus is how data and machine action connect, not a list of boxes.
- 01
Measure
WebGauge and SurfaceMetrix collect width, thickness and geometry data.
- 02
Inspect
InspectAI and Fusion3D evaluate surface and shape defects.
- 03
Control
EdgeLink connects PLC, recipe and process-feedback boundaries.
- 04
Move
FleetOS and OmniMove manage raw-material and finished-goods flow.
- 05
Operate
QualityOS and DeviceOps manage lot, calibration, model and device history.
RECOMMENDED SOLUTIONS
Recommended solution set
Select only the required components and make interfaces and ownership explicit.
SurfaceMetrix 3D
Inline 3D surface, shape and dimensional metrology
Measures steps, burrs, beads, warpage and surface geometry at production speed with explicit calibration and measurement-system criteria.
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InspectAI
Low-data hybrid AI visual inspection
Combines rule-based logic and Hybrid AI to validate defect decisions while preserving evidence, dataset lineage and production operating criteria.
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EdgeLink
Brownfield protocol, data and AI gateway
Connects legacy PLCs, sensors and upper-level systems while keeping write authority, timing and safe-state responsibilities explicit.
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FleetOS
Multi-vendor fleet orchestration and traffic management
Coordinates heterogeneous mobile robots, traffic, charging and plant missions while preserving safety interfaces and operational ownership.
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QualityOS
Recipe, calibration, model, SPC and lot traceability
Organizes inspection and metrology results, recipes, calibration, models and lot history in a common quality data structure.
Learn moreKPI ITEMS
KPIs to measure
- Target defect definition
- False rejects and false accepts
- Line speed and inspection latency
- Cross-web and lot-position alignment
- Calibration and MSA
- Equipment stop and recovery time
GATE PROCESS
Deployment gates
- 01DiscoverySite diagnosis
- 02PoCFeasibility
- 03PilotLine integration
- 04Roll-outProduction deployment
- 05OperateImprove
FAQ
Questions before assessment
Do we have to replace the existing inspection equipment?
We first assess existing cameras, gauges, PLC interfaces and data quality, then separate what can be reused, supplemented or replaced.
Can you promise an improvement percentage?
We do not promise a number before samples and line conditions are verified. Discovery defines the baseline and measurement method, followed by an agreed PoC gate.
BATTERY & FILM
Define the scope for your Battery & Film site
We review the baseline, samples, interfaces, safety and quality conditions and propose the PoC gates.