Synchronize cross-web profiles with surface defects
METROLOGY
WebGauge Fusion
Fused cross-web metrology for films and electrodes — Synchronizes thickness, width, surface and thermal data on continuous materials to trace process variation and defect position by lot.
Concept · validation requiredTrace results by line speed, recipe and lot coordinates
Provide quantitative data for controlled process feedback
COMPONENTS
Components
- Web sensors
- Encoder synchronization
- Cross-web profile engine
- Defect coordinate model
INTEGRATION
Integration
- Line PLC
- Recipe and lot data
- QualityOS
- Process historian
DELIVERABLES
Deliverables
- Sensor and synchronization design
- Lot coordinate model
- SPC definitions
- Validation samples and report
VALIDATION ITEMS
What must be validated before specifications
Performance, specifications and schedule are confirmed only after validating the actual samples and site conditions.
- 01Sensing principle and traceability
- 02Line speed
- 03Cross-web resolution
- 04Material variation
- 05Process-feedback authority
RELATED
Related solutions
Quantify surface, geometry, thickness and thermal conditions while preserving metrology traceability.
SurfaceMetrix 3D
Inline 3D surface, shape and dimensional metrology
Measures steps, burrs, beads, warpage and surface geometry at production speed with explicit calibration and measurement-system criteria.
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QualityOS
Recipe, calibration, model, SPC and lot traceability
Organizes inspection and metrology results, recipes, calibration, models and lot history in a common quality data structure.
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Validate feasibility with actual samples and site conditions
Product status and specifications are stated in the proposal based on validation and supply conditions.