SurfaceMetrix 3D
Inline 3D surface, shape and dimensional metrology
Measures steps, burrs, beads, warpage and surface geometry at production speed with explicit calibration and measurement-system criteria.
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AUTOMOTIVE & METAL
Automotive & Metal
Connect weld bead, surface and dimensional quality with equipment health and heavy-duty mobility.
FACTORY PAINS
Priority factory bottlenecks
Start from recurring losses and ownership gaps, not technology labels.
- 01
Inspection variation caused by reflective, dirty and vibrating environments
- 02
Separation of weld or machining quality from equipment health
- 03
Limited access to data from legacy PLCs and sensors
- 04
Complex safety and routing for heavy-load material flow
REFERENCE ARCHITECTURE
Application architecture
The focus is how data and machine action connect, not a list of boxes.
- 01
Measure
SurfaceMetrix and InspectAI quantify beads, surfaces and dimensions.
- 02
Monitor
PredictCare monitors vibration, current and temperature changes.
- 03
Connect
EdgeLink connects legacy control with upper-level data systems.
- 04
Move
FleetOS and heavy-load platforms manage material movement.
- 05
Operate
QualityOS compares process, lot and equipment-health history.
RECOMMENDED SOLUTIONS
Recommended solution set
Select only the required components and make interfaces and ownership explicit.
InspectAI
Low-data hybrid AI visual inspection
Combines rule-based logic and Hybrid AI to validate defect decisions while preserving evidence, dataset lineage and production operating criteria.
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PredictCare
Sensor-based anomaly detection and asset health
Detects changes in vibration, current, temperature and pressure signals and supports maintenance decisions with operating-context evidence.
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EdgeLink
Brownfield protocol, data and AI gateway
Connects legacy PLCs, sensors and upper-level systems while keeping write authority, timing and safe-state responsibilities explicit.
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FleetOS
Multi-vendor fleet orchestration and traffic management
Coordinates heterogeneous mobile robots, traffic, charging and plant missions while preserving safety interfaces and operational ownership.
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QualityOS
Recipe, calibration, model, SPC and lot traceability
Organizes inspection and metrology results, recipes, calibration, models and lot history in a common quality data structure.
Learn moreKPI ITEMS
KPIs to measure
- Measurement repeatability and reproducibility
- Surface-condition variation
- Alarm quality and response time
- Safe stop and recovery
- Heavy-load route and uptime
- Process and equipment root-cause traceability
GATE PROCESS
Deployment gates
- 01DiscoverySite diagnosis
- 02PoCFeasibility
- 03PilotLine integration
- 04Roll-outProduction deployment
- 05OperateImprove
FAQ
Questions before assessment
Can highly reflective or contaminated surfaces be inspected?
Lighting, optics, sensing principle and sample variation must be evaluated together. A sample test defines the measurable range and exception conditions first.
Does AI directly control the equipment?
Safety PLCs and deterministic control retain authority. AI is limited to approved prediction, recommendation and bounded optimization roles.
AUTOMOTIVE & METAL
Define the scope for your Automotive & Metal site
We review the baseline, samples, interfaces, safety and quality conditions and propose the PoC gates.